Realisation
SOLENO

The Client

Soleno, a major corrugated plastic piping manufacturer, was struggling with a lack of reliability of the 2 corrugators the company depends on in Quebec for the production of 12-inch to 48-inch diameter pipes.

Soleno.com

Mandate

Those corrugators are producing continuous piping thanks to a removable mold train propelled by synchronized
servomotor-driven axes. The following problems were occurring:

  • No more support from the machine’s manufacturer
  • Closed technology made troubleshooting or third-party improvements impossible
  • No local technical support, leading to major production losses in case of breakdowns
  • Bad servo control of the servomotors causing premature wear of the machine mechanics
  • Reduced operating speed due to bad servo control, causing a decrease of production
  • Dangerous machine putting operators at risk of injury
  • Long setup time when changing mold size
  • Variation in production quality depending on the operator

To address those problems, Lem Technologies worked closely with Soleno to pave the way for a successful modernization:

  • Analysis of the corrugator’s current and desired operation by observing and by discussing with operators, mechanics and production supervisors
  • Validating if the existing mechanics could be reused and suitable for a modernization of the controls
  • Functional description and risk analysis to clearly define the expected outcome of the modernization and to ensure controls are secured

 

 

  • Design of a new control panel allowing to achieve the objectives of the modernization without having to change mechanical and drive components
  • Electrical installation of the new panel
  • Programming and start-up

Soleno can take full advantage of its corrugators since the modernization, which has provided the following benefits:

 

  • Production quality consistency thanks to production recipe management, which automatically adjusts the parameters independently of the operator
  • Elimination of unplanned breakdowns thanks to the reliability of the new control panel
  • Reduction of mechanical wear thanks to the performance of the new servo control
  • Increase of production speed
SOLENO_modernisation des contrôles

Exceptional expertise

Complete custom solutions
Specialists in complex systems & compliance with UL, CSA, CE
Risk management & equipment security

Superior implementation support

Turnkey projects
Performance monitoring
Proven execution

Logical structures & complete reliability

Strucured approach and methodology
Dynamic support and training
Facilities maintenance

project

Ventilex

"Today LEM control panels and professional expertise are in use throughout North America for Ventilex."
full project

Numbers speaks for themselves

Employés +170

170 years of combined experience

12,225
14,300
Timeline

Since its inception in 1969, Lem Technologies has completed more than 14,300 projects